Crating Technology

Hazmat Shipping 101: Compliant Crating for Dangerous Goods


When it comes to hazardous materials, there’s no room for error. Whether you’re shipping industrial chemicals, lithium batteries, or oilfield-related goods, the safety, legality, and integrity of your packaging are non-negotiable. At Crating Technology, we specialize in custom crating solutions for hazmat cargo—ensuring regulatory alignment, damage prevention, and peace of mind.

Hazardous liquid containers banded and secured on a pallet, prepared for safe and compliant shipment.
Hazardous liquids banded and secured—ready for safe, compliant transit. 

What Is Considered Hazardous Material?

Hazardous materials (hazmat) include any substances that are flammable, explosive, toxic, or reactive under transport conditions. These shipments are subject to strict oversight from various authorities, including:

  • U.S. Department of Transportation (DOT)
  • International Air Transport Association (IATA)
  • International Maritime Dangerous Goods (IMDG) Code
  • Environmental Protection Agency (EPA)

In short, if there’s potential for danger during transit, it’s probably classified as hazmat.


Common Hazmat Categories We Handle:

At Crating Technology, we frequently manage a wide range of hazardous materials. These include:

  • Lithium-ion and lithium-metal batteries
  • Flammable liquids and solids, such as paints, fuels, and adhesives
  • Compressed gases and aerosols

Moreover, we customize our approach based on the specific characteristics and risks of each material category.


Why Hazmat Crating Requires Specialized Expertise

Each hazmat shipment must follow strict labeling and documentation protocols:

1. Regulatory Compliance & Documentation

Each hazmat shipment must follow complex labeling and documentation procedures. For example:

  • UN number classification
  • MSDS/SDS documentation
  • A completed Shipper’s Declaration for Dangerous Goods
  • Packaging validated to comply with 49 CFR, IATA DGR, or IMDG standards

As a result, our team works closely with your compliance department to avoid penalties, shipment rejections, or delays—ultimately saving time and money.

2. UN-Certified Crates for Hazmat Compatibility

While we do not supply the inner UN-certified packaging, our engineers design custom wooden crates that support the safe transit of certified hazmat containers. These crates include:

Additionally, each crate is tailored to maximize both protection and regulatory fit.

3. Protective Cushioning and Stabilization

To maintain safety during transportation, structural integrity must be preserved. Therefore, we incorporate:

  • Custom foam inserts designed to your item’s precise shape
  • Clear poly bags and absorbents for added containment
  • High-quality materials, like those offered in Uline’s hazmat product range

These elements, when used together, help control vibration, limit shock, and prevent internal movement throughout the journey.

Palletized boxes labeled for lithium battery contents, featuring proper hazard markings and shipping documents for compliant transport.
A stack of lithium batteries ready for transit—clearly labeled and accompanied by required documentation to ensure regulatory compliance and safe handling.

Industries We Support with Hazmat Packaging

Oil & Gas

We build crates for hazardous drilling compounds, gas cylinders, and chemical inhibitors used in field or offshore environments.

    Aerospace & Defense

    We offer rugged packaging for battery systems and energy components that require extra durability.

    Industrial Manufacturing

    We secure adhesives, flammable agents, and volatile chemicals that demand impact-resistant and vibration-proof packaging.

    Notably, each industry requires a nuanced solution—and that’s exactly what we deliver.


    Domestic and International Hazmat Shipping Services

    Shipping hazmat cargo requires more than a strong crate. It demands deep logistical understanding, proper documentation, and certified transportation partners:

    • Air Freight: Designed to meet IATA DGR standards
    • Ocean Freight: IMDG-compliant labeling and moisture-safe packaging
    • Ground Transport: Secure blocking and bracing for DOT-compliant overland moves

    We coordinate with hazmat-certified carriers to ensure full compliance from origin to destination.


    Reusable Crating Options for Hazmat Applications

    For recurring shipments or set delivery lanes, reusable hazmat crates are an ideal option. These systems offer:

    • Swappable interior components
    • Long-term savings on materials and labor
    • Consistent handling protocols across every shipment

    In essence, reusable crates simplify operations while keeping safety standards high.

    Hazardous material being crated in an open wood frame to ensure airflow and permit safe off-gassing during storage and transport.
    Open-frame crates are engineered to allow safe gas emission and meet ventilation requirements during transit

    Final Thoughts: Partner with Experts in Hazmat Crating

    Hazmat shipping isn’t just about moving items from point A to point B. It’s about doing so safely, legally, and efficiently. At Crating Technology, we understand that every shipment carries risk—and we’ve built our entire process to eliminate it.

    From custom engineering to regulatory precision, our hazmat crating solutions provide complete peace of mind.

    📦 We don’t just build crates. We build confidence in every shipment.

    Request a free quote today!
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